Our Process
Beckart designs and develops systems solutions for any manufacturer who utilizes a wet process in their production cycle. We are a one-stop shop offering a comprehensive service comprising Sales, Design, Production, Installation, Start-up, Aftersales Service, and Chemical supplies.
Our systems solve your specific problems and are supported and maintained for life. They are created by industry veterans with over 45 years experience in the industry.
The Beckart Production Process
Step 1
Site Visit
& Sampling
Evaluate wastewater treatment needs
Attain representative sample and flow data
Identify discharge requirements and/or water recycling objectives
Review available areas for locating wastewater treatment equipment
Discuss goals of a proposed system
Step 2
Jar testing/
Verify compliance
Develop an optimized chemistry plan
Test jar tested treated water for compliance
Document the results
Submit findings
Step 3
System Design/
Quote
Size a system based
on results of site visit and jar testingUtilize Beckart’s customized Netsuite quote system to provide a detailed proposal
Verify lead times
Issue proposal
Step 4
Engineered
Drawings
Project coordinator assigned to manage project
Layout drawings and simplified process flow drawings are produced
PI&D drawings , fabrication drawings and electrical schematics produced in engineering & production phase
Customer approval of drawings
Step 5
Production
Long lead time items (if any) ordered after customer approval of drawings
Delivery date confirmed
System components are finished and assembled
Rigorous testing conducted in-house of finished items
Control system programmed and tested
System is readied for shipment
Step 6
Installation
Beckart offers installation of the systems we manufacture
Estimated materials are included in Beckart installation
Installers are experienced, dedicated and safety conscious
Installed system are leak tested (if utilities provided) prior to installers leaving
job site
Step 7
Commissioning/
Startup & training
Startup technician verifies the installation is complete
Cycles system and checks proper function of components and controls
Initiates operation of the system
Trains operators on all systems functions – both classroom and hands on training provided
Pulls samples of treated water to verify compliance
Customizes operations guide that documents all procedures
Maintenance requirements of system are reviewed with operators and maintenance staff
Step 8
On-going support and maintenance
System audits
Monitor effluent quality and filter cake quality
Preventative maintenance
Review wastewater treatment logs
On-line monitoring via ethernet or modem
Operator training continues at each visit
Exit meetings with EHS and assigned managers to discuss status of the systems & concerns
Our process-driven approach guarantees a solution that works for you and
produces a turnaround time second to none in the industry.
For a PDF of The Beckart Production Process click here.
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